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spaceCoder: the next generation of optical position sensor
Metrology redefined: Shadow imaging with precision optical encoder technology.
In the demanding arenas of automated medical and production applications, high-precision mechatronic systems are indispensable. To ensure the real-time positional tracking of various moving element lies in the necessity for precise measurement systems.
Conventional metrology techniques, such as optical, capacitive, and inductive methods, typically rely on the measurement of a single point in space along a single direction. This intrinsic property renders these systems susceptible to errors introduced by parasitic motion and contamination, compromising the precision and reliability of system.
Novel optical encoder principle
Recognizing these limitations, CSEM’s developed a spatial measurement technology based on novel shadow imaging technique. spaceCoder leverages a unique imaging technique, where a light source projects a pattern's shadow onto a vision sensor, enabling precise 3D tracking of objects in real time.
The basics of shadow imaging for 3D measurements
The underlying principle of the measurement is as follows: a light source casts the shadow of a well-designed pattern onto a vision sensor, and the processing of the shadow image assesses the 3D position of the light source, relative to sensor.
From a 3D measurement principle to implementation
The basic implementation consists of three parts: a punctual source of illumination (LED or laser), an image sensor (CMOS imager), and a transparent scale with a specific marking (glass reticle with chromium photolithography) fixed at a given distance of the sensor. The emitted light projects the shadow of the pattern onto the sensor, and the pattern captured by the imager is processed to extract the 3D position of the light source.
This video illustrates the concept behind metrology through imaging, shadow image formation on the detector. (Left) Basic implementation of the concept, showing the 3 basic components: illumination, mask, and imager (right).
Key features of spaceCoder
The spaceCoder technology has been implemented for various type of measurement (angular, rotary, linear and up to 6 degrees of freedom), also in different domains among them precision industry (probes), spatial and automotive (encoders), medical (6D micro-surgery) and geolocation (Sun tracking). Among its metrological performances, the sensor has multiple other advantages: it is flat and compact (no lens), highly cost-effective, and can work with any wavelength from UV to IR.
Advancements in spaceCoder technology for sub-nanometer
The spaceCoder technology has been recently improved with a new patented Talbot-diffractive configuration which provides enhanced metrological performances.
This new configuration profits from the inherent diffraction of such a shadow imaging system with a regular pattern: by increasing the sensor to pattern distance to a multiple of the Talbot distance or a fraction of it, the diffraction provides a perfect regular pattern with a customizable period.
The diffraction effect, which usually contributes to limit performances, is here turned out into precious advantages: The signal is perfectly focused (diffraction under control) and the spaceCoder sensitivity is increased by a simple lever-arm effect, providing a detection precision enhancement up to 2 orders of magnitude.
The diffractive spaceCoder can measure position down to the nanometer range and below.
Illustration of the Talbot diffraction effect on the image formation on the detector along the Talbot carpet (left). Talbot diffraction shown along normal direction of the imager and mask (right).
Case study: spaceCoder in precision industry
Coordinate measuring machines (CMMs) used for quality control of high precision mechanical parts such as turbine blades and implantable prostheses need very accurate probes. These are used to detect when contact is made with the object to be measured, allowing readings to be taken. Probes are usually based on strain gauges, which are very fragile, or on mechanical contacts, which suffer from non-homogeneous detection forces along the different axes. To overcome these limitations, Swiss metrology specialist TESA - Hexagon decided to develop a new generation of robust precision probes.
Partnering for Innovation with TESA collaboration
CSEM’s patented spaceCoder technology was key to TESA's solution: a novel touch trigger probe based on a miniature mechano-opto-electrical measurement system built around a dedicated integrated circuit. This innovative new probe enables homogeneous detection in all directions with unprecedented precision.
Now in production at TESA Renens CH and used to equip CMMs produced by the Hexagon Group, the probe consolidates Hexagon's position as a leading supplier of CMMs.
Supported by Innosuisse, this project is exemplary because it contributed to enhance a strong industry in Switzerland.
To probe further
Dive deeper into the innovation behind spaceCoder with our collection of patents, providing detailed insights into our groundbreaking technology
- Measurement system of a light source in space (EP2593755B1, US9103661B2, KR101906780B1)
- Diffractive shadow imaging (EP3825659B1)
- Positioning device comprising a light beam (EP2793042B1, US09243898B2)
- Measurement system for optical touch trigger or scanning probe with a concave mirror (EP2615425B1, US8823952B2)
- Method for working out the angular position of a rotating element and device for carrying out such a method (EP2546612B1, US8847145B2)
- Method for working out the eccentricity and the angular position of a rotating element and Device for carrying out such a method (EP2546613B1, US9035232B2)
- Positioning system and method (EP3045932B1, US9696185B2)
- Positioning system and method (EP3054311B1, US10094651B2)
- A two-dimension position encoder (EP2169357B1)
- A one-dimension position encoder (US08698892B2, EP2414782B1, EP2423645B1)
- Device and method for measuring the relative position of periodic or quasi-periodic marks (EP1750099B1)